Demand Growth

Demand for medical and hygiene products (such as masks, surgical gowns, and wipes) is surging, especially in the Asia-Pacific and Middle East regions.

The trend towards lightweighting in the automotive industry is driving the application of interior and sound insulation materials.

The global market size is projected to reach $12 billion by 2025, with a CAGR of approximately 6.5%.

Sustainability-Driven

Stricter environmental regulations are leading to an increase in the use of bio-based polymers (such as PLA).

R&D in recyclable and biodegradable thermally bonded nonwoven fabrics is accelerating, with the EU's "Circular Economy Action Plan" driving market transformation.

Regional Market Dynamics

China accounts for 40% of global production capacity, while India and Vietnam are emerging production centers.

The North American market focuses on high-end medical and filtration materials, with high technological barriers.

Production Process

Bonding of fibers (such as PP and PET) at high temperatures using hot-melt technology eliminates the need for chemical adhesives, making it more environmentally friendly.

Wide range of basis weights (10-150g/m²), suitable for various applications.

Expanding Application Areas

Medical: Disposable protective equipment (good breathability, low allergenicity).

Construction: Base fabric for roofing waterproof membranes (high weather resistance).

Agriculture: Biodegradable agricultural covering materials (reduces soil pollution).

Technological Innovation

Nanofiber composite technology improves filtration efficiency (e.g., HEPA filters).

Smart temperature-controlled materials are used in wearable devices (such as phase change materials embedded in nonwoven fabrics).

Performance Advantages

High Strength and Uniformity: Fibers are thermally bonded to form a stable structure with strong tear resistance.

Breathability and Softness: Suitable for intimate apparel (such as the surface layer of sanitary napkins).

High Temperature and Chemical Resistance: Extends the lifespan of automotive filters by 30%.

Cost-Efficiency

Fast production speed (3-5 times faster than needle punching), low energy consumption.

100% recyclable scraps, reducing raw material waste.

Environmentally Friendly and Compatible

No chemical adhesive residue, compliant with OEKO-TEX® standards.

Bio-based thermally bonded nonwoven fabrics have a 50% lower carbon footprint than traditional products.

Summary Thermally bonded nonwoven fabrics are upgrading towards high performance and sustainability, with great potential, especially in the medical and environmental fields. Companies need to pay attention to regional policy differences (such as the EU EPR regulation) and technological advancements (such as ultrasonic bonding replacing traditional hot rolling) in order to remain competitive.